Revolutionizing CAD File Processing with the STEP Disassembler Tool

Client Name
Germany Based Client

  • Technologies

    Open Cascade, C++

  • Domain

    Manufacturing

Client Overview

Our client is a German-based engineering company specializing in innovative lightweight structures and advanced fiber composite solutions. They focus on cutting-edge materials like Carbon Fiber Reinforced Plastic (CFRP) to deliver high-performance engineering outcomes.

Project Overview

To build two robust command-line applications that automate the conversion and disassembly of complex CAD assemblies, increasing efficiency and reducing manual efforts in file processing for the manufacturing sector.

  1. IGES to STEP Converter: A high-performance application that converts IGES part files into STEP format using Open Cascade and C++. It ensures smooth and accurate CAD data translation, essential for industries with tight precision requirements.
  2. STEP/IGES Assembly Disassembler: This tool breaks down complex STEP or IGES assemblies into individual STEP files. With simple input parameters and directory output options, users can process components independently for better analysis and design refinement.

Challenges

  • STEP files varied drastically based on the source CAD systems.
  • Accurately identifying part boundaries and sub-assemblies.
  • Ensuring fast and lightweight performance for command-line integration.

Solutions

  • Developed a lightweight command-line tool for accurate IGES to STEP conversion.
  • Implemented advanced parsing algorithms to decompose assemblies with precision.
  • Focused on performance optimization, eliminating GUI overhead, and reducing resource usage.

IGES to STEP conversion

Benefits

  • Seamless Interoperability: The tool bridges the gap between CAD systems by converting and standardizing file formats.
  • Automated Workflows: Disassembles assemblies without manual input, improving turnaround time and reducing human error.
  • Lightweight & Efficient: No GUI overhead, fast execution, and compatible with Windows environments make it perfect for batch processing and integration.

Testimonial

STEP Disassembler tools have dramatically improved our CAD handling process. What used to take hours can now be done in minutes, with reliable part separation and format conversion that plugs directly into our manufacturing pipeline.

Daniel Fischer

Lead Engineer

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